Dedicated Healthcare facility for Toll
Jungheinrich delivers custom racking solution for Toll Group’s Healthcare Facility
Jungheinrich collaborated with Toll Group on a new 10,000 sqm custom-built healthcare facility, supplying a tailored racking and MHE solution within a tight timeframe for regulatory approval and go live to support CSL Seqirus’ influenza vaccine production including a TGA inspection.
Challenges
- Required a fully compliant and scalable racking and material handling system that supported ambient, cold-chain, frozen, and ultra-low frozen storage environments for influenza vaccine production.
- Needed to facilitate reusable Just-In-Time (JIT) deliveries to support vaccine production at the adjacent facility.
- Faced strict regulatory timelines, including a Therapeutic Goods Administration (TGA) inspection, demanding precise coordination and progressive handover approach.
- Required expert project management to allow Toll to focus on broader facility build priorities, including stakeholder coordination, regulatory compliance, and operational readiness.
- Needed to integrate sustainable material handling solutions aligned with Toll’s environmental objectives and the facility’s Five Star Green Star certification.
Solutions
- Delivered customised racking solution with over 9,000 pallet spaces using selective pallet racking configuration.
- Integrated upright and rack-end protectors, location labels, and mesh decks for streamlined order picking and inventory visibility.
- Deployed fire baffles and sprinkler systems tailored to healthcare-grade storage requirements.
- Engineered distinct layout zones optimised for cool room and freezer operations across multiple temperature-controlled environments.
- Supplied and integrated lithium-ion electric forklifts as part of a fully electric MHE fleet to support sustainable operations.
- Delivered a complete turnkey solution through end-to-end project management with a progressive handover model to meet regulatory deadlines and ensure operational readiness.
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